Spoogin's
Turn your passenger pegs into L.E.D blinkers
How to Guide
Things you'll need to do this
1. Passenger footpegs (obviously)
2. L.E.D's yellow, size= 5 mm
3. 18, 22 or 24 gauge wire (Radio Shack)
4. Pack of Assorted Resistors (Radio Shack)
5. General Purpose PC Board (Radio Shack)
6. Assorted shrink tubing (Radio Shack)
7. Liquid Tape(electrical)
(WalMart has it in automotive)
8. Clear Seal by Liquid Nails (WalMart in painting department) or any clear flexible silicon will do.
9. Soldering iron and solder, and hopefully a little know-how to use it, heh.
10.  Wire cutters/strippers
11. 13/64" Drill Bit and Drill
12. Other odd stuff like screwdrivers, pliers etc. Things you most likely have lying around

A note on the L.E.D's I used and learning how to wire them up.


I purchased a pack of 50 5mm yellow LEDs on ebay from this seller jeledhk and his Ebay store is here . Radio Shack has LEDs also, but they were not as bright so I didn't use them.

Learning about L.E.D's and how to wire them up isn't hard at all. If you would like to get a better understanding about them before starting this guide then here
is an excellent website that explains everything you will need to know. 
http://www.theledlight.com/ledcircuits.html

Sweet! now that you know enough about L.E.D's to get you started, lets get to it!

PLEASE READ THROUGH THE INSTRUCTIONS BEFORE BEGINING
SO YOU HAVE AN UNDERSTANDING OF WHAT YOU’RE ABOUT TO DO

THIS GUIDE IS DESIGNED FOR PEGS WITH A HOLLOW BACK


Assuming your pegs are off the bike and in front of you, lets get started.
It helps if you have some kind of little vise to hold the pegs while your working on them.
Step 1
 
 Roughly mark the spot and the length of where you want the L.E.D's to go. (Fig 1)

Be sure to line it up so that the LED's will be slightly towards the back of the peg and not dead center. "the hollow side is the back side" you'll see the reason for this in a bit.



Step 2

Next using the PC board (Fig 2) cut out 2 pieces that are the lengths you marked on the pegs, and make it 2 holes wide as seen in (Fig 3).

Note: The PC board is very brittle, the best thing to cut it with I found was a dremel with a cutoff wheel. (Fig 3-A)


Step 3

Now set your LED's into the strips and hold them up to the pegs and mark the spots where you will be drilling (Fig 4) also place marks on the board where the LED's are sitting . Make sure to start your LEDs at 2 holes in from either side of the PC board. This will be considered the top for later reference

Be sure not to place your LEDs to close together or you run the risk of weaking the strength of the peg when you drill the holes!



Note:
Be sure you still place your marks on the pegs slightly off center and more towards the back of the pegs. The reason for this is because we are compensating for the thickness of the front of the peg. The PC board you cut will not go in far enough (Fig 5) for the LED's to be center when showing thru the outside of the peg, so a little off center is needed. "just a little, not much"


Step 4

Using a 13/64 drill bit carefully drill out your holes for the LED's
(Fig 6)
A 13/64 is used because it will allow the head of the 5mm LED to pass thru while letting the lip rest against the peg
(Fig 6-A)

Tip  Its best to use a punch to dimple the spot you will be drilling, or start with a small drill bit before using the 13/64, this will stop the 13/64 bit from walking off your mark when drilling.Be carefuk, its only aluminum and will drill out very easy.

Now you should have 2 drilled out pegs and 2 PC board strips with LED's ready to go in them and be all pieced together. (Fig 7)

Now its time for the fun. We going to rig us up some LED's...

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